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Product introduction and advantages:
1. Stable and high-speed folding
The equipment utilizes high-precision components and mature technology to ensure precise folding without misalignment during high-speed operation, with a displayed line speed and actual error of ≤2 meters per minute.
2. Helical surface cutters are durable and energy-efficient
The helical surface cutter contact area is small, clear cutting section without knife linking. It can be used for cutting through raw paper joints and folds, significantly reducing material consumption and maintenance costs.
3. Servo independent heavy embossing
Independent servo drive, coupled with large-diameter embossing wheel, ensures clear and stable embossing without delamination. The operation is simple, and the effect is far superior to traditional linkage structures.
4. Dual-mode automatic skew correction
The rear paper holder supports both automatic and manual correction methods, adapting to diverse production needs and ensuring paper alignment.
5. Using crane to load paper saves space
The rear stand adopts design where paper is loaded from the middle via a crane, and is remotely controlled for movement and lifting, saving space, enhancing safety, and improving paper changing efficiency.
6. Intelligent compatibility and integration
The center-out paper design supports multi-format output and features functions such as material jamming self-stop, paper break alarm, raw paper detection, and intelligent speed adjustment, achieving nearly unmanned production.
7. Automatic folding rollers lubrication
The oiling frequency can be set through touch screen, enabling automatic lubrication, reducing manual maintenance, and extending the lifespan of core components.
Main parameters:
1 | Design speed | 150 meters/minute |
2 | Production speed | Either 100 - 120m/min or a maximum 15 logs, choose one from the two options |
3 | Conventional roller surface width | 1500 mm, with folding widths of 170, 175, 180, 190, and 200 available (3 knives) |
4 | Adapt to the jumbo roll | Wooded pulp paper, sugarcane pulp paper, bamboo pulp paper, etc |
5 | Jumbo roll grammage | For 3plies, the grammage per ply is 11.5-18g/㎡; for 4plies, the grammage per plies is 11.5-15g/㎡ |
6 | Finished product height | Minimum 20mm, maximum 400mm |
7 | Host wall panel structure | Wall panel frame type, with thickness 80mm |
8 | Total power of folding machine | About 50KW |
Folding main machine
9 | Gas consumption | About 0.6m³/hour |
10 | Weight | About 0.6 tons/group |
11 | Unwinding belt | Sheet base belt for paper feeding |
12 | Power | 1.5KW/group |
13 | Minimum air pressure requirement | 0.6Mpa |
Folding host unit
II. Technical documents for single lane tissue paper log saw（ST150H-B）
The modern machine features sleek appearance, with its body constructed from 316 stainless steel, and its main components also made of stainless steel, meeting food-grade requirements and offering corrosion and rust resistance. The material cost has increased fourfold. It is equipped with XINJIE system, INNOVANCE frequency converter, Xinjie servo, servo motor for feeding, servo adjustment for paper height, and two sections of conveyor belts for feeding and discharging
Main parameters:
| Single lane tissue paper log saw | ||
Cutting off unit | 1 Paper cutting specifications: Length = 90-300mm, Width = 80-450mm, Height = 25-120mm 2 Production speed: 80-150 cuts/minute (varies depending on the length of the cut) 3 Control system, PLC program control, servo drive, touch screen operation 4 Feeding method: servo drive, timing belt with positioning transmission 5 Cutting method: 360° continuous rotary motion 6 Cut off the paper head and tail system; PLC program control and touch screen operation are completed. The length of the head and tail removal is 15mm---25mm 7 Paper cutting accuracy, Cutting error ≤ ±1mm 8 Knife sharpening system; automatic knife sharpening, touch screen for setting parameters 9 Outer diameter of paper cutter: ￠610mm-680mm 10 Required air pressure: 0.5 MPa (to be provided by the buyer) 11 Total power: 10KW 12 Maximum dimensions of the equipment: Length = 2050mm, Width = 1700mm, Height = 2100mm 13 Equipment weight: 1.5 tons | 1 set core unit |
III. Pre--bag bottom-feed packaging machine BZ60-CB/CA
3. 1. Equipment outline dimension drawing
1. Equipment dimension drawing:
(Other specific layouts can be customized according to the direction of the equipment on site)
II. Technical Parameters:
Model | BZ60-CB Bottom-feed single packaging machine BZ60-CB | |
Speed | Design speed | 70bag/min. |
Production speed | 30-60 bag/min (Depending on specifications) | |
Power | Total power | 32 KW |
Heating power | 1.6KW | |
Total weight | 1800KG | |
Packaging pass rate | ≥99% | |
Overall dimensions | 2670mm×1860mm×1620mm (length × width × height) | |
Power type | AC 380 V (volts) 50 Hz (hertz) | |
Compressed air consumption | 6kg/cm2 0.45m3/min | |
Machine noise | ≤75 decibels (db) | |
Note: Due to situations such as different packaging materials required, which may result in varying configuration requirements for the machine, there may be some discrepancies between the above data and the actual situation. | ||
III. Finished product dimensions
Note: Length: 200-450 mm
Width: 115-200 mm
Height: 85-100 mm
Equipment features and advantages
1. It has the function of automatically stopping work without product;
2. Automatic tracking and alarm system for production status and faults, which is displayed in real-time through touch screen, enabling human-machine interactive operation;
3. All moving parts must be equipped with safety shields (enclosed, fixed, or distance protective devices, etc.) to prevent limbs and other parts from contacting dangerous areas during equipment operation.
4. The equipment features both jogging and manual functions, which are used for equipment adjustment.
5. The overall operation of the machine is controlled by a motion control system or a programmable controller;
6. Production line layout: Facing the production line, the direction of product flow (subject to the layout plan confirmed by both parties).
7. The central processing unit (CPU) is equipped with reserved Ethernet interface, and the IP address is set according to the buyer's requirements, so that the buyer's MES system can read and process operational data.
8. The power supply of the entire equipment can only be controlled by single master switch, and must not be controlled in sections.
9. The wires inside the equipment's motion drag chain are high-strength dedicated wires.
Attached page, pictures of packaged
IV. DBC-3F Bottom-feed Facial Tissue Large Bag Packaging Machine (Bottom-Pumping bigger)
4.1. Main performance of the equipment:
◆ This machine is used in conjunction with the bottom –feed packaging machine.
◆ It adopts servo control, automatic reset, and automatic adjustment functions.
◆ Equipped with high-end sensors and photoelectric switches for detection, it automatically displays faults, facilitating easy tracking and maintenance.
◆ The electronic control system adopts programmable motion controller, with large-screen high-definition full-color touch screen human-machine interface for operation.
◆ Emergency stop/pause control function, safety alarm, and gas and electricity protection function.
◆ The sealing and cutting device also adopts constant temperature cold cutting.
4.2 Machine technical parameters
Machine model | DBC-3F |
Packaging speed | 3-4 large bags per minute (depending on specifications) |
Power supply voltage | 3-phase 4-wire 380V 50HZ |
Air source pressure (compressed air) | 0.5-0.7 MPA (provided by the customer) |
intake pipe diameter | 10-12mm |
Servo motor | 3 pieces |
Feeding method | Fully automatic intelligent feeding system |
Suitable range of the wrapped paper | Single pack bottom–feed facial tissue |
Packaging scope | L（4100-800）*W(360-520)*H(180-400) mm |
Total weight | ≤1332500kg |
Machine dimensions | L5860*W2570*H1890 mm |
4.3 Overall dimensions of the machine
